Shed Makeover – Day 6

Posted by jerry on January 2nd, 2005 — Posted in DIY, Journal, Woodwork

Once I had sourced some more pegboard (AU$46.50 for a half sheet) and about 8m of 42x19mm pine, I set about installing the second pegboard above the new cupboard unit for the automotive tools – socket set etc – it will certainly be the detail bits that will take the time, but that can be done in slow time. Anyhow the sheet fitted perfectly by standing it on the cupboard and it reached perfectly up to the top shed frame member. So I cut the pine to length and screwed through the pine and pegboard into the shed wall frame timber, making a strong hold for the pegboard. I also installed bolts at the halfway point on the vertical to help to reduce flexing of the pegboard. And here is the result:

Shed makeover

Simple Cupboard

Now, remember I said I was going to add a cupboard? Well, I still had some melamine chipboard left so I set to work on the wall cupboard to extend the others at the end of the shed. I began by ripping the pegboard to width (about 350mm), then cut two identical pieces for the sides 550mm to give a height that would match the existing cupboards. Then I cut three identical width pieces for the top, bottom and shelf. The shelf I only made 300mm wide as I wanted it inset from the front, the top and bottom are 350mm x 500mm (the width of the cupboard).

Laying one side on its face edge, I mated the top to it holding it in place with a corner clamp while I doweled the side to the top, then added two screws. With the top and side forming an ‘L’ I mated the other side to the top and doweled an screwed it into place. Turning the U-shape structure onto the rear edges I lined up the shelf so that its top is 300mm from the bottom to give a pleasing proportion, not far off the Golden Section made famous by the renaissance artist Alberti. I attached the shelf the same way, and then put the structure back on its face to line up and attach the bottom.

Finally, I added a couple of pieces of 42x19mm pine beneath the top at the rear, to provide an attachment surface to hang the cupboard on the wall.

Moment of truth time and I hefted the thing into place and it fitted … er … almost! You see, there is a wall support running into where the back of the cupboard should meet the wall. So I de-hefted it gently to the floor where I measured and sawed a slot for the wall member.

This time it fitted perfectly. With the cupboard held against the wall, I used the cordless drill to make a dowel hole through the side into the adjacent cupboard, and then, still supporting the cupboard I reached up a dowel, and pressed it into place, then used a small hammer to drive it home. With the cupboard now stabilised, I screwed the top attachment surface to the wall beam, and added another dowel insert into the adjacent cupboard for added stability.

It still needs doors, but it is now in place:

Shed makeover

And here is a closer view of the cupboard:

Shed makeover

So that completes the work for Day six. Tomorrow I still need to make cupboard doors, and paint the brown cupboard doors to match. That should pull the whole thing together visually.

Getting there at last!

cheers
Jerry

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