Collapsible travel firestaffs

Posted by jerry on February 26th, 2008 — Posted in DIY, Journal, Woodwork

So you spin firestaffs and your transport is a motorbike eh? Bit long for the backpack? Ok here is the solution – firestaffs with removable ends. At least that was the design brief I was given. The key thing was to have matching firestaffs each of 900mm length but able to break down to a maximum of 600mm length. In rough terms in the old measurements that is two firestaffs of three-foot length, but breaking down to 2 feet maximum length.


The key tool here was a plumbers flaring tool and a hammer. I bought a couple of lengths of aluminium tube and one length of a slightly oversize aluminium tube – the one able to slide freely over the other.

The thinner tube I cut to 600mm (24 inches), the thicker tube I cut four pieces 200mm (8 inches). I then cut four short pieces of the thinner tube – about 100mm (4 inches) and used the flaring tool to expand ONE end so they would not slide all the way down the wider tube. I filled these with dowel shaved to fit. Then I inserted the shortest tubes into each of the wider and longer short tubes and drilled them for the wick.

Using 300mm of wick on each (one foot) I attached the wick wound tightly to the short ends. Once all four wicks were screwed tight with screws and washers, I slid these over the long tubes. There was a bit of slack so I wound a little tape around teh top of the long tubes so the fit would be snug.


Then I drilled two holes at rght angles through the short and long tube so they would match and bolted them together with 25mm 3/16″ bolts. This secures them so they won’t wobble even if the packing tape is worn away.

I also marked each end cap with the correct end by punching tiny dents on both the long staff and the short caps. That way the bolt holes will line up easily even if you haven’t drilled them perfectly evenly.


And that’s that – two matching collapsible fire staffs – Enjoy them safely.

No Comments

No comments yet.

RSS feed for comments on this post.

Sorry, the comment form is closed at this time.